2025-06-04
To allow the public to directly experience the charm of PV technology, learn and understand PV, and stimulate interest in exploring the relevant field, Tongwei Group has meticulously planned and launched the "Carbon Pioneer, Green Future" global headquarters and PV intelligent manufacturing base research and study program. Through visits to exhibition halls and intelligent production workshops across various bases, it meets the public's demand for science education while unlocking the code to a green future.
Fourth Stop | Tongwei's High-Efficiency Module "Super Factory".
In the wave of global energy transition, China's PV industry is developing with innovation. Yancheng Base of TW Solar Technology—the world's largest single-scale, most automated and intelligent module "super factory"—has become a vital hands-on destination for new energy science education.
Equipped with a smart exhibition hall and 5G-enabled factory tour routes, Yancheng Base offers multiple science education models including theoretical learning, on-site visits, and VR interactions, making it exceptionally valuable for industrial intelligence education. The program features seven engaging activities: watching educational videos, traversing a nature tunnel to learn module basics, experiencing 3D projection zones, exploring the "module forest," checking in at the "Tech Gateway," and touring automated workshops—blending technological innovation with "engaging and enlightening" public education needs.
Digital Exhibition Hall | The Enlightenment Classroom of PV Technology
Yancheng Base structures its curriculum through three phases—"Historical Origins → Technical Decoding → Future Creation"—building a progressive "Cognition-Practice-Innovation" learning framework.
At the Yancheng Base's exhibition hall, a real-time data dashboard serves as the first lesson. Through dynamic visualization systems, visitors can observe key operational metrics—equipment monitoring, energy management, quality traceability—all integrated into one smart interface, showcasing the "super factory's" intelligent management.
Here, visitors not only learn about Tongwei's pivotal role in advancing China's PV industry but also engage with engineers for guided learning: watching micro-lectures, mastering physics principles; using AR to simulate module installation, enhancing problem-solving skills; touring the "module forest" to explore flagship products; and passing through the "Tech Gateway" to discover green innovations that elevate environmental awareness.
Intelligent Production Workshop: The Practical Textbook of Industry 4.0
Inside Yancheng Base's intelligent production workshop, nine core module production stages, including material preparation, scribing-soldering, intermediate inspection, lamination, framing, curing, cleaning/testing, and packaging, form a living "intelligent manufacturing lab."
In the production workshop, AGV robots shuttle silently, automatically completing the handling and storage of raw materials according to system instructions, realizing the automated handling of materials in the digital workshop; automated production lines such as scribing-soldering, and lamination operate precisely, efficiently, and intelligently; in the packaging process, the fully automatic packaging equipment can complete the packaging, film wrapping, and stacking of a box of modules in 2 minutes, which is smooth and flowing; the application of full-process intelligent AO detection technology realizes the information visualization management of the entire product production process. Tongwei's "intelligent manufacturing" quality control is meticulous and rigorous.
By getting close to the intelligent manufacturing production site of Tongwei's high-efficiency modules, visitors can fully understand various automated equipment, experience the charm of modern smart factories up close, and appreciate the technological charm of intelligent manufacturing.
Intelligent Stereoscopic Storage: A Demonstration Sample of Smart Logistics
As the program's finale, the stereoscopic warehouse transcends storage—it's an intelligent matrix of digital elegance. Upon the completion of component product packaging, the intelligent warehousing system calculates the optimal storage location, akin to a game of Go, considering factors such as shipping dates, transportation routes, and even weather conditions. A logistics network composed of unmanned handling vehicles navigates the ground with ease, autonomously avoiding obstacles and optimizing routes through distributed computing, presenting a real-world demonstration of "smart transportation."
The Yancheng base boasts a capacity of up to 66,856 pallet positions. Through an efficient vertical transportation system, finished component products can be automatically stored in the three-dimensional warehouse, achieving automated warehousing of approximately 2,700 pallets of finished products daily. Compared to traditional ground storage methods, the intelligent three-dimensional warehouse increases space utilization by a factor of four. The impressive presentation of the Yancheng Base's warehousing space revolution allows the public to comprehensively understand the high degree of intelligence and efficiency in every aspect of Chinese manufacturing.
Setting New Standards in PV Education
TW Solar Technology's Yancheng Base not only showcases PV manufacturing technology but also constructs a study framework integrating "technology-industry-ecology." Through the collection of production line data and the simulation of logistics algorithms, engineering thinking is cultivated; close contact with emerging occupational scenarios such as industrial robot maintenance and digital engineers provides enlightenment for future career directions; and the exploration of the carbon footprint throughout the entire life cycle of components allows the concept of sustainable development to take root, making the "dual carbon" goals more concrete.
This "super factory", TW Solar Technology's Yancheng Base, is rewriting science education paradigms for the new energy era with intelligent manufacturing as its pen.
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